CHALLENGER® II & II OS Automatic Screen Printing Press
Challenger® II and Challenger® II OS are M&R’s most affordable large-format high-performance automatic screen printing presses. Designed for quick setups and high-speed production, they’re loaded with timesaving, output-enhancing features,...
Challenger® II and Challenger® II OS are M&R’s most affordable large-format high-performance automatic screen printing presses. Designed for quick setups and high-speed production, they’re loaded with timesaving, output-enhancing features, making them outstanding performers in any screen printing shop. Challenger II is available in 10, 12, 14, 16, and 18-color models with a 50 x 70 cm (20” x 28”) maximum image area. Challenger II OS is available in 8, 10, and 12-color models with an oversize 70 x 100 cm (28” x 41”) maximum image area, and all Challenger II OS models feature large, heavy-duty pallet support arms and oversize pallet leveling brackets for exceptional rigidity and stability on cut-piece printing. All Challenger II automatic screen printing machines feature servo-driven indexers, electric printheads, and multiple print-stroke capability.
Challenger II and Challenger II OS presses are compatible with most screen registration systems, including M&R’s Tri-Loc® and Double Tri-Loc®. Standard pneumatic screen clamps hold frames tight and allow rapid screen loading. Standard features include independent squeegee & floodbar speed adjustments; adjustable rear screen holders; and independently-set and calibrated squeegee and floodbar angles. Calibrated pressure adjustments offer the ultimate in control. Independent print, reset, and print/flood speed controls on each printhead make setup easy. Challenger II/II OS screen printing presses include user-friendly LCD touchscreen control panels with extensive onboard self-diagnostics, real-time production data, and easy print parameter adjustment. The independent print-start/print-finish setting saves time by automatically activating and stopping printheads at the beginning and end of production runs.
The tool-free pallet locator system, quick release pallet locks, digital squeegee/floodbar speed display, and enhanced front micro-registration adjustments simplify press operation, and central off-contact permits fast adjustment of all stations simultaneously. M&R’s Revolver Print Program™ automatically operates individual printheads in programmed sequence and allows multiple flashing without losing a printing position. M&R’s Transformer Printheads give standard Challenger II 12, 14, 16, and 18-color screen printing machines a 100 cm (41”) print stroke without increasing press diameter. For example, Transformer Printheads enable the standard Challenger II press to print oversize and all-over images up to 94 x 99 cm (37” x 39”) on alternating printheads. Challenger II and Challenger II OS options include M&R’s Optical No-Shirt Detector, which minimizes the misprints and press stoppage that result from improper T-shirt loading. Ruggedly built and loaded with features, Challenger II and Challenger II OS are M&R’s most affordable high-production automatic screen printing presses.
STANDARD FEATURES
CAROUSEL/INDEXER
Clockwise or counterclockwise rotation
Freewheel capability
CENTRAL OFF-CONTACT
Permits fast, incremental single-lever adjustment of all stations simultaneously
CERTIFICATION
CE Certified: Built to specifications established by the European Committee for Standardization® (CE)
UL Listed: Built to specifications established by Underwriters Laboratories® (UL)
CONTROL CENTER
Countdown program indicates when operator-set index count has been reached
Independent print-start/print-finish setting automatically activates and stops printheads at the beginning and end of screen printing runs
Maintenance Minder™ System alerts operators when scheduled maintenance is due
Multiple (1-9) print stroke capability
Onboard self-diagnostics
Provides control of multi-print functionality
Real-time production data
Test print setting turns individual printheads on/off during test print cycle
User-friendly touchscreen control panel
INDEX SYSTEM
Double-Index capability increases maximum image area
Servo drives combine higher screen printing press speeds with exceptional smoothness, consistency, and longevity
INK DIP SYSTEM
Retrieval system keeps ink in the print area
PALLET SYSTEM
Locator system speeds pallet changeover
Oversize pallet leveling brackets for exceptional rigidity and stability on cut-piece printing (Challenger II OS models)
Independent print/flood speed controls on each printhead simplify screen printing press setup
Independent reset button on each printhead allows operator to lower the pallets and freewheel the carousel
Multi-print without lowering the indexer
REGISTRATION
Compatible with M&R’s Tri-Loc® & Double Tri-Loc® Rapid Registration Systems
Enhanced front micro-registration adjustments with visual guides
Locking rear micro-registration
REVOLVER PRINT PROGRAM
Automatically operates individual printheads in programmed sequence and allows multiple flashing without losing a screen printing position
Touchscreen display with simplified programming provides easy setup of the Revolver Sequencing Program
SCREEN CLAMPS & HOLDERS
Adjustable rear screen holders accommodate a wide variety of screen sizes
Clamping system holds roller frames without special adapters
Flip-up front screen holders speed setup
Pneumatic clamps hold frames tight and allow rapid screen loading
SQUEEGEE/FLOODBAR
Angle and calibrated pressure adjustments are independently set
Digital squeegee/floodbar speed display
Front or rear print carriage stop position allows operator to leave screens clear or flooded (great for water-based inks)
Independent squeegee & floodbar speed adjustments
Pneumatic squeegee/floodbar clamps with tool-free angle adjustment
Squeegee air regulator with a pressure gauge on each printhead
Visual reference marks every 5 degrees simplify squeegee/floodbar angle adjustments
STROKE LENGTH ADJUSTMENT
Calibrated front & rear stroke length with tool-free adjustment maximizes screen printing speed
TRANSFORMER PRINTHEADS
Enable standard Challenger II automatic screen printing presses to print up to 104 cm (41") long without increasing press diameter, and to print images up to 94 x 99 cm (37” x 39”) on alternating printheads, adequate for oversize and all-over prints
WARRANTY, SERVICE AND SUPPORT
24-hour hotline is staffed 365 days a year
Access to M&R’s Training Center
M&R OEM parts—including genuine M&R pallets & platens—and screen printing supplies are available online at store.mrprint.com
Two-year limited warranty
OPTIONS
FOOT PEDAL CONTROL
Allows indexing of the press using a foot pedal
Skip-Shirt foot pedal feature allows operators to avoid screen printing on empty pallets
OPTICAL NO-SHIRT DETECTOR
Automatically prevents the press from screen printing on empty pallets
Reduces misprints and minimizes press stoppage because of improperly loaded shirts
PALLETS
M&R aluminum pallets and platens come in a wide range of sizes and styles
Model Specification
Air @ 6,9 bar (100 psi)
510 l/min (18 cfm)
Diameter
620 cm (20' 4")
Electrical Requirements
208/230 V, 3 ph, 33 A, 50/60 Hz, 6.6 kW 400 V, 3 ph, 20 A, 50/60 Hz, 6.6 kW
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