M&R’s most aggressively priced multi-color UV system prints and cures up to six colors simultaneously. Since substrates don’t need to be dried and stacked between colors, they don’t have...
M&R’s most aggressively priced multi-color UV system prints and cures up to six colors simultaneously. Since substrates don’t need to be dried and stacked between colors, they don’t have to be handled repeatedly. This prevents dimensional changes to substrates, and is especially beneficial for fragile substrates like glass. Since Insignia delivers finished prints in one revolution, it's possible to do color and registration adjustments for customer approval prior to the production run.
Servo drive with adjustable index speed is standard. Insignia can index in either direction, and features automatically synchronized gear-driven screen peel and M&R’s ink retrieval system. Insignias are available with maximum image areas of 63 x 96 cm (25” x 38”), 76 x 102 cm (30” x 40”) and 102 x 155 cm (40” x 61”). Insignia B-Zero™ is sized to the ISO B0 standard of 100 x 141.4 cm (40” x 56”). Stationary lamps mounted between printheads provide exceptional curing. Each cure station features single-point focus adjustment so lamps can be optimized for materials of different thickness. Each lamp has independent wattage settings managed from the main control panel and is capable of fully independent operation.
Insignia’s standard 118 watts/cm (300 watts/in) cure system can be set at 49, 79, 98, or 118 watts/cm (125, 200, 250, or 300 watts/in). Insignia also offers a 400-watt UV curing system and the M&R Switchback™ UV curing system. The optional 157 watts/cm (400 watts/in) system can be set at 63, 79, 118, and 157 watts/cm (160, 200, 300, and 400 watts/in). The optional Switchback™ UV cure system is infinitely adjustable from 63 to 157 watts/cm (160 to 400 watts/in), and accepts three types of UV lamps—Ferric/Iron Oxide, Gallium, and Mercury Vapor (standard)—allowing operators to select the optimal curing source and intensity for even the most difficult ink/substrate combinations. Most models offer optional double lamps at each station to provide additional curing (Models 4056 & 4061 offer double lamps only at the last station).
STANDARD FEATURES
CERTIFICATION
CE Certified: Built to specifications established by the European Committee for Standardization® (CE)
COLOR CAPACITY
1-6 colors (6 colors standard)
CONTROL CENTER
Control panel is easy to navigate, with programming and prompts in plain language
Digital microprocessor with self-diagnostics
Dwell and load station vacuum times are independently managed from the control panel
Flood/non-flood setting allows screens to be flooded or left unflooded after each print cycle
Foot pedal pauses machine cycle, releases vacuum at the load table, and keeps paper locators firmly against the vacuum bed
Press can index in either direction so that during proofing the operator can alter the order of screen/color application on test prints without having to tear down and set up for each variation
Production speed monitor ensures more accurate job costing
CURE SYSTEM
Digital elapsed time meter monitors lamp life
Easy-access housing simplifies maintenance and lamp changing
Stationary lamps are positioned between printheads
UV heads are independently controlled
Vitran II Cure System—118 watts/cm (300 watts/in) cure system can be set at 49, 79, 98, or 118 watts/cm (125, 200, 250, or 300 watts/in) (Accepts Mercury Vapor Lamps only)
DESIGN & CONSTRUCTION
Designed for everything from ultra-thin substrates to heavy board stock
Maintenance-free, brushless AC electric motors with variable-frequency drives
INDEX SYSTEM
Servo drive with adjustable index speed ensures accurate, smooth travel
INK DIP SYSTEM
Electronically adjustable ink retrieval system keeps ink in the print area
OFF-CONTACT
Tool-free four-corner off-contact settings allow quick and accurate screen leveling
Zero off-contact capability increases control over print quality
PEEL SYSTEM
Automatically synchronized gear-driven peel
Flat-flood capability
Infinitely adjustable within range
PRINT CARRIAGE
Adjustable, tool-free front and rear sensors located on the printhead
Dynamic braking prevents the print carriage from drifting into the printing area
Independent drives for print carriage and head lift
REGISTRATION
Master frame with micro-registration adjustments and visual guides allow quick and easy setup
SCREEN CLAMPS & HOLDERS
Adjustable screen holders accommodate a wide variety of screen sizes
Front screen loading for fast screen changes
Manual clamps lock frame securely in place
Pneumatic screen clamps
SQUEEGEE/FLOODBAR
Calibrated independent and micro-adjustable pressure settings
Park position simplifies squeegee and floodbar installation and removal, and allows flood and squeegee to be raised and moved to the front or rear without flooding or printing
Squeegee and floodbar traverse speeds can be set individually
Tool-free pressure and angle adjustments are independently set
VACUUM SYSTEM
5 cm (2”) thick heavy-gauge anodized aluminum vacuum bed is drilled using computerized numerical control (CNC)
Adjustable vacuum at load station aids operator in loading stock
High-volume vacuum turbine system easily adjusts to different stock type and thickness
Up-front access for easy setup and adjustment
WARRANTY, SERVICE AND SUPPORT
24-hour hotline is staffed 365 days a year
Access to M&R’s Training Center
M&R OEM parts—including genuine M&R pallets & platens—and screen printing supplies are available online at store.mrprint.com
One-year limited warranty
OPTIONS
AUTOMATIC TAKEOFF
M&R’s Porter™ is a fully adjustable suction-style takeoff that adapts to virtually any substrate
CURE SYSTEM
Double lamps at all stations (Models 4056 & 4061 have double lamps only at the last station)
Dual UV lamps (individually controlled)
Switchback Cure System—infinitely adjustable from 63 to 157 watts/cm (160 to 400 watts/in)—accepts three types of UV lamps: Mercury Vapor, Ferric/Iron Oxide, and Gallium, allowing operators to select the optimal curing source and intensity for even the most difficult ink/substrate combinations
Vitran II Cure System—157 watts/cm (400 watts/in) UV cure system with settings of 63, 79, 118, and 157 watts/cm (160, 200, 300, & 400 watts/in) (Accepts Mercury Vapor Lamps only)
LOAD STATION
Above-table double-sided sheet locator allows operator to load from any corner for double-sided work
SQUEEGEE/FLOODBAR
Dripless squeegee attachment automatically flips to the opposite direction against the front of the floodbar before the flood stroke begins, preventing ink from dripping into the image area
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